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Automated filling

CosmetiWood PRO

The filler engineered for the machine, developed together with the PAR-Filler lines by Fillosys. Filler and machine tuned as one system, so the line runs at capacity and the putty waste stays at 1%.

Filler and machine, engineered as one

Most lines run a generic putty through a generic head. PRO is different: the rheology of the filler and the dosing of the PAR-Filler are developed together. That is why the benchmark numbers look the way they do.

1%
putty waste on the line, vs 6-24% in manual and bucket systems
3.1%
rejected boards, the lowest reject rate in our benchmark
117 m²/h
capacity with PAR-Filler Duo (90 m²/h with Mono)
1
operator to run the line
PAR-Filler dosing head applying CosmetiWood PRO
Board entering the PAR-Filler line on rollers

A PAR-Filler line by Fillosys running CosmetiWood PRO.

The numbers

Machine line vs machine line

Benchmark production of 100,000 m²/year at €35/m² product value, total yearly cost of filling including machine depreciation, energy, labour, putty and lost board value:

Per year2-head line, water-based2-head line, hotmeltPAR-Filler Mono + PRO
Putty waste1.9%0.8%1.0%
Rejected boards4.9%4.3%3.1%
Operators211
Total cost of filling€ 346,214€ 321,936€ 251,648

Full model, machine costs and editable assumptions in the true-cost calculator (switch to “Machine line”).

Scaling up?

From hand to machine,
same technology

MAX and PRO share the same filler technology and colour system, but each is optimised for its own application: MAX for spreading by hand, PRO for dosing by machine. Producers who start with MAX move to PRO with a filler they already know, and we validate the finish together on your line.

No risk, because we test first

A filling line is an investment in a machine, so we take the risk out before you buy:

  • Test batch on your own wood, measured together
  • Tested with your own finishing products
  • Line settings tuned with the Fillosys engineers
  • Total-cost calculation with your real numbers

Run the numbers for your line.

Request a line calculation →

Industrial wood filling solutions: own R&D and production in Dessel, Belgium, with more than 30 years of machine building for the wood industry behind it.

Contact

office@cosmetiwood.com+32 14 37 77 52Contact us

Stenehei 30/7
2480 Dessel, Belgium
VAT BE0451 447 797

© CosmetiWood · A Synfyra company · Grown out of CSP-EngineeringFilling machines by Fillosys, also part of Synfyra